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To Refine or Not to Refine: Topology Optimization of Adaptively Refined Infill Structures for Additive Manufacturing

机译:优化或不优化:自适应精化的拓扑优化   用于增材制造的填充结构

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摘要

We present a novel method for optimizing structures by adaptively refiningthe structural details. The adaptively refined structures topologicallyresemble the graph composed of edges in the quadtree mesh. However, whileadaptive mesh refinement is employed in numerical analysis for reducingcomputational complexity, in this work we interpret the edges as structuralelements carrying mechanical loads. The adaptivity and full coverage over thedesign domain make adaptively refined structures well-suited as infill for 3Dprinted parts, where uniform infill structures have been typically used inpractice. The topology optimization of adaptively refined structures is realized basedon two novel ideas. First, we relax the binary design variables (i.e., torefine or not to refine) by using continuous variables, giving rise tosensitivity analysis for an efficient gradient-based optimization. Second, wepropose a refinement filter to encode the dependence of design variables amongmultiple levels in the structural hierarchy. The refinement filter thus enablesconsidering the design variables on all levels simultaneously in theoptimization. Our numerical results demonstrate optimized structures spanningmultiple levels in the quadtree, with cell sizes smoothly varying in theclosed-walled design domain.
机译:我们提出了一种通过自适应地细化结构细节来优化结构的新颖方法。自适应细化的结构在拓扑上类似于由四叉树网格中的边组成的图。然而,尽管在数值分析中采用自适应网格细化以减少计算复杂性,但在这项工作中,我们将边缘解释为承载机械载荷的结构元件。在设计领域的适应性和全面覆盖性使自适应精制的结构非常适合作为3D打印零件的填充物,在这种情况下,通常在实践中使用统一的填充物结构。基于两个新颖的思想,实现了自适应细化结构的拓扑优化。首先,我们通过使用连续变量来放宽二元设计变量(即优化或不优化),从而进行灵敏度分析,从而实现基于梯度的优化。其次,我们提出了一种细化过滤器,以对结构层次中多个级别之间设计变量的依赖性进行编码。因此,优化滤波器可以在优化过程中同时考虑所有级别的设计变量。我们的数值结果表明,优化的结构跨越了四叉树中的多个级别,并且在封闭壁设计域中单元大小平滑变化。

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    Wu, Jun;

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  • 年度 2017
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